Battery Design

BATTERY DESIGN

We provide a full design solution for Lithium Ion Batteries to suit your custom design. This service can be to design a simple battery to fit a custom space or more complex designs requiring CAD design, High Capacity, High Energy or other non-standard features.

Typical features are:
Waterproof for marine battery applications
Rugged designs for harsh industrial/defence battery applications
Enclosures or shrink-wrap battery designs
We maintain a small stock of our own standard components for manufacture of prototypes, and we team with industry experts to provide custom solutions for e.g. Battery Management Systems, Thermal Management and Enclosure Technology.
Battery Test Laboratories manage the process from original specification to the final design.

Prototype quantities are manufactured in the UK using our in-house prototyping facility. All Lithium Ion Batteries are provided with Battery management Systems that protect the battery and the application in the event of a fault or short-circuit, charge or discharge protection, and in most cases thermal protection particularly for high-energy or high-capacity batteries. We do not sell bare cells due to the associated hazards.

Typically prototype quantities are between 1 and 10 items. These small quantities do not require qualification test, however must be appropriately packed and marked for transportation. Once the prototype is approved and production quantities are required, a Qualification Test is normally a requirement.